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Metal Surface Treatment

Metal Surface Treatment

Metal surface treatment of metal refers to the process of performing specific physical, chemical, or mechanical treatments on the surface of metal materials. This is done with the intention of improving various aspects such as corrosion resistance, mechanical properties, appearance quality, or other specific performance requirements of metals.
Company Profile

 

Ningbo Kang Ying Health Technology Co., Ltd. is dedicated to the design, development and manufacturing of precision sheet metal. As a full-service metal manufacturer, we provide diversified precision metal manufacturing services to our global customers. Our products are involved in many fields such as security, IT, automotive, medical, finance, new energy, intelligent health, etc. and are exported to more than 20 countries and regions such as Europe, North America, Japan and Australia.

 

Why Choose Us
 

Professional Technical Team
Our company has a team of engineers specialized in product development, who can skillfully use industrial design software and Chinese and English language, and can exchange design solutions with foreign customers skillfully.

 

Advance Equipment
The company pays attention to quality control and investment in testing equipment, with perfect parts testing equipment, sound insulation room, push and pull testing equipment, life testing equipment; to ensure that incoming parts, production process parts.

 

Strong R&D Capability
We have a professional R&D team, including software and hardware engineers, which can develop and design products independently. We also provide customers with services from design concept to finished products.

 

Customer-focus
Our customers are our top priority. We take the time to understand their unique needs and requirements in order to provide tailored solutions that exceed their expectations.

 

Turnkey Metal Fabrication Services

Turnkey Metal Fabrication Services

Ningbo Kang Ying Health Technology Co., Ltd offers a complete full-service approach from concept to completion. We can produce a finished product to your satisfaction based on the product design drawings you provide, including manufacturing, sourcing, finishing and value-added assembly.

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Custom Metal Fabrication Service

Ningbo Kang Ying Health Technology Co., Ltd offers a full range of metal fabrication services from metal ideas creation to finished products. We provide all processes of metal processing, including laser cutting, stamping, CNC bending, welding, surface treatment and other metal processes. 

Metal Laser Cutting Service

Metal Laser Cutting Service

Ningbo Kang Ying Health Technology Co., Ltd offers precise and fast metal laser cutting services for a wide range of industries. Our factory have 4 laser cutting machines, their power are 700W, 1500W, 3000W and 6600W.

Metal Stamping and Punching Service

Metal Stamping And Punching Service

Ningbo Kang Ying Health Technology Co., Ltd has a range of stamping and punching equipment for in-house production, from prototype to high volume production, our deep drawing design and production team delivers fast prototypes and high quality finished products on spec, on time and on budget, and will produce your small, medium or large deep drawing stampings with the highest level of precision and quality.

Metal Bending Service

Metal Bending Service

Sheet metal bending makes it possible to quickly and precisely turn sheet metal into products with curves and angles according to your requirements. Ningbo Kang Ying Health Technology Co., Ltd offers a wide range of CNC bending tools to meet your simple to complex sheet metal bending projects.

Metal Welding Service

Metal Welding Service

With its different welding lines, Ningbo Kang Ying Health Technology Co., Ltd is able to offer its customers a wide range of metal welding processes that can correspond to different materials. Our extensive experience and capabilities can help your company to get the quality welding services it needs, while reducing lead times and production costs.

Metal Centerless Grinding and Polishing

Metal Centerless Grinding And Polishing

Metal grinding and polishing is a quick, easy and accurate method for finishing tubular metal parts that require tight tolerances. As a professional metalworking service provider, Ningbo Kang Ying Health Technology Co., Ltd can provide high quality polishing and grinding services for your metal fabrication needs.

Metal Surface Treatment

Metal Surface Treatment

Ningbo Kang Ying Health Technology Co., Ltd monitors the quality of the finish throughout the process to ensure that your custom metal parts and components are of high quality and meet the required specifications for the intended use. 

 

 

Definition of Metal Surface Treatment

 

Metal surface treatment of metal refers to the process of performing specific physical, chemical, or mechanical treatments on the surface of metal materials. This is done with the intention of improving various aspects such as corrosion resistance, mechanical properties, appearance quality, or other specific performance requirements of metals. Metal surface treatment is a process of artificially forming a surface layer on the surface of the base material that is different from the mechanical, physical, and chemical properties of the base. The purpose of metal surface treatment is to meet the product's corrosion resistance, wear resistance, decoration, or other special functional requirements. For metal castings, our more commonly used surface treatment methods are mechanical polishing, chemical treatment, surface heat treatment, spraying surface, etc.

 

Benefits of Metal Surface Treatment
 

The functions of metal surface treatment can be summarized as follows:
● Improve the appearance
● Add specific beautiful colors
● Change the luster
● Enhance chemical resistance
● Increase wear resistance
● Limit effects of corrosion
● Reduce friction
● Remove surface defects
● Cleaning the parts
● Serve as a primer coat
● Adjust the sizes

金属表面处理

Importance of Metal Surface Treatment

 

金属无心研磨抛光

Metal surface treatment is an additional process applied to the surface of a material for the purpose of adding functions such as rust and wear resistance or improving the decorative properties to enhance its appearance.

Painting, such as that applied to the body of an automobile, printing of the manufacturer's name and other information on the surface of home appliances, and "plating" applied under the paint on guardrails, are typical examples of metal surface treatment.

Heat treatment, such as quenching, applied to metal parts such as gears and blades, is also classified as metal surface treatment.

Metal surface treatments can be broadly classified into removal processes, such as scraping or melting the surface, and additive processes, such as painting, which add something else to the surface.

 

Types of Metal Surface Treatments
 

According to different processes, we can simply classify metal surface treatment as: Surface modification, surface alloying, surface conversion coating, surface patterning.
Surface modification
By changing the properties of the material surface, such as hardness, wear resistance, corrosion resistance, etc., the overall performance of the material is improved without changing the chemical composition.
The polishing, drawing, and rolling we often use are surface modification technologies.

Surface alloying
Form an alloy layer on the metal surface to improve metal surface treatment such as hardness, wear resistance, corrosion resistanc and more.
Such as nitriding and hot dip plating.

Surface conversion coating
Through chemical methods, the added materials react chemically with the matrix to form a conversion film.
Typical methods are anodizing, blackening and phosphating.

Surface patterning
Through physical and chemical methods, the added material forms a plating or coating on the surface of the substrate. Note that the substrate does not participate in the formation of the coating.
It includes electroplating, electroless plating, silk screen printing, laser etching and other methods.

 

What Is the Process Used for Metal Surface Treatment?

 

Different metal surface treatment methods have different steps and vary according to customer and product requirements. Generally, it includes:
Inspection and preparation: Inspect the rough-finished product to ensure there are no obvious defects, contamination or damage. Prepare equipment, materials and more for finishing.

Pretreatment: Take appropriate measures for cleaning as needed, such as removing grease, dirt or other impurities.

Surface treatment: Choose an appropriate method to surface treat the product.

Drying and curing: If the coating or plating needs to be dried or cured, the metal parts need to be placed at the appropriate temperature to ensure that the coating or plating achieves the required performance.

Inspection: After metal surface treatment, quality control and testing are performed to ensure that the treated metal surface meets specifications and requirements. Including appearance inspection, coating thickness measurement, corrosion resistance testing and more.

 

Why Metal Surface Treatment Is Important?
金属无心研磨抛光
金属表面处理
金属表面处理
金属无心研磨抛光

Do metal products usually require surface treatment? Do you know what it does?
Anti-corrosion
Metals such as steel and iron-aluminum alloys are often treated for anti-corrosion through galvanizing, coating, oxidation and other methods to improve their resistance to oxidation and corrosion and extend their service life. It is widely used in the fields of building structures, automobiles, ships and pipelines.

Rust treatment
Prevent metal from rusting due to oxidation. Anti-rust methods include the use of antioxidants, coatings, alloy designs and other technologies.

Improve hardness and strength
The hardness and strength of metal can be improved through heat treatment, nitriding, carbonization and other methods. It is of great significance for manufacturing high-strength parts, tools and mechanical components.

Improve electrical conductivity
Metal surface treatments can be used to improve electrical conductivity. It plays an important role in some applications that require excellent conductive properties, such as electronic devices, cables and connectors.

Beautiful decoration
Metal surface treatment can be used to improve the appearance of metal products, such as spraying, polishing, plating. This is common in home furnishing, architectural decoration, jewelry and other fields.

Improve wear resistance
The wear resistance of metal materials can be improved through surface coating, spraying or other treatment methods. Suitable for applications requiring anti-wear properties, such as automotive parts, construction machinery and more.

Reduce friction coefficient
Metal surface treatment helps reduce the friction coefficient between metal materials and improve the movement efficiency of mechanical parts. This is of great significance for automotive engine parts, bearings.

Improve heat resistance
Some metal surface treatment methods, such as high-temperature coating and heat treatment, can make metal materials have better high-temperature resistance. Suitable for high temperature working environment.

 

 
How to Choose the Right Metal Surface Treatment Method?
 

The choice depends on the application, required properties, cost, and environmental considerations.

01/

Application
The metal surface treatment plays a significant role in the decision-making process. Different treatments may be more suitable for specific uses, such as corrosion resistance in automotive or aerospace industries.

02/

Required properties
The required properties of the metal surface treatment, such as hardness, durability, and conductivity, also dictate the choice of treatment method.

03/

Cost
Cost is another important consideration, as some treatments may be more expensive than others.

04/

Environmental considerations
Environmental factors, including the impact of chemicals and waste generation, should also be considered to ensure a sustainable and eco-friendly process.

 

The Role of Power Supplies in Metal Surface Treatment
 

Today, metal surface treatment technologies are used in a variety of industries. Electrolytic plating, in particular, will continue to expand its applications and will require high-quality, economical technology.

Electrolytic plating uses electrolysis, which requires a power source that can deliver direct current (dc) power supply. If the voltage is unstable, the deposition of the plating will also be unstable, so voltage stability is required to improve the quality of the product. The amount of plating deposited is proportional to the accumulated current, so it is important to be able to flow more current efficiently.

Furthermore, since chemicals are used for plating, the environment is prone to rust and corrosion due to corrosive gases and high humidity. Therefore, not only does the power supply enclosure need to be environmentally resistant, but it is also necessary to install the power supply in a different location from the room where the plating will take place.

 

What Is the Difference Between Metal Coatings and Metal Surface Treatments?

 

A metal coating is an organic or inorganic layer that is applied to a surface (substrate) for a variety of reasons. The purpose of the metal coating may be decorative, such as paint, or it may be to protect the surface of the substrate from the environment (improve corrosion resistance), such as galvanizing. Metal coatings can also improve wear resistance in mechanical application, or act as a thermal barrier. Depending on the material and applications, metal coatings may be one or more layers.

Metal surface treatment is a process by which the outermost layer of the material is metallurgically modified, as opposed to metal coatings, which are applied over a substrate with no effect on the properties of the base material. The most common application of metal surface treatment is case hardening. The hardness at the surface of the material is increased substantially through various types of thermal treatments, such as carburizing. A common application for case hardening is on bolts and screws. This treatment may also be combined with a metal coating or plating process, such as galvanized case hardened bolts.

 

 
Our Factory

 

Our company has a team of engineers specialized in product development, who can skillfully use industrial design software and Chinese and English language, and can exchange design solutions with foreign customers skillfully. The company pays attention to quality control and investment in testing equipment, with perfect parts testing equipment, sound insulation room, push and pull testing equipment, life testing equipment; to ensure that incoming parts, production process parts.

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product-800-345
 
Our Certificate

 

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Ultimate FAQ Guide to Metal Surface Treatment

 

Q: What is metal surface treatment?

A: Metal surface treatment is a process that modifies the surface of metal materials to enhance their durability, corrosion resistance, aesthetics, and other properties.

Q: Why is metal surface treatment important?

A: Metal surface treatment can improve the performance and lifespan of metal products, as well as enhance their appearance and value.

Q: What are the common methods of metal surface treatment?

A: Common methods include plating, coating, anodizing, plating, polishing, and sandblasting.

Q: How to choose the right metal surface treatment method?

A: The choice depends on the application, required properties, cost, and environmental considerations.

Q: What are the common methods of metal surface treatment?

A: Common methods include plating, coating, anodizing, polishing, and grinding. Metal surface treatment is the process of modifying the surface of metal to improve its properties, such as corrosion resistance, wear resistance, and appearance.

Q: Why is metal surface treatment important?

A: Metal surface treatment can extend the lifespan of metal products, improve their performance, and enhance their appearance.

Q: What cleaning methods are used for different types of metal surface treatments?

A: It's important to choose the appropriate cleaning method to ensure effective surface preparation and adhesion of the treatment. For example, chemical cleaning may be used for plating or coating, while grit blasting or abrasive cleaning may be used for anodizing or polishing.

Q: What are the benefits of plating?

A: Plating can improve corrosion resistance, conductivity, and aesthetics while adding a thin layer of metal to the surface.

Q: What is the difference between coating and plating?

A: Coating applies a layer of paint or other material to the surface, while plating involves depositing a thin layer of metal through electroplating or chemical deposition.

Q: What are some environmental factors to consider when choosing a metal surface treatment method?

A: When choosing a metal surface treatment method, Chemical use,Waste generation, Energy consumption, Recyclability, Regulatory compliance, that the metal surface treatment process is sustainable and minimizes its impact on the environment.

Q: Are there any environmental concerns with metal surface treatment?

A: Some methods may involve chemicals or generate waste, but there are eco-friendly alternatives available.

Q: How can I ensure the quality of metal surface treatment?

A: You can check for proper adhesion, uniform coating, and absence of defects.

Q: Can metal surface treatment be customized to meet specific requirements?

A: Yes, treatments can be tailored to achieve desired properties such as hardness, lubricity, or conductivity.

Q: Are there any safety precautions to follow during metal surface treatment?

A: Proper protective equipment and ventilation are important to prevent exposure to chemicals and dust.

Q: What are the environmental considerations in metal surface treatment?

A: This process involves the use of chemicals, energy, and generates waste, which can have a potential impact on the environment. These include the selection of eco-friendly chemicals, efficient waste management systems, reduced water and energy consumption, and compliance with environmental regulations.

Q: How does metal surface treatment affect the properties of metal?

A: Metal surface treatment can have a significant impact on the properties of metal. For example, plating or coating can enhance corrosion resistance, while polishing can improve the surface smoothness. Anodizing can increase hardness and durability.

Q: Why is metal surface treatment necessary?

A: By applying various treatments such as plating, coating, or anodizing, a protective layer is formed, preventing rust, staining, and damage. Surface treatment also improves the adhesion of paints, coatings, or adhesives, enhances conductivity, and modifies the surface texture or finish.

Q: How is metal surface treatment carried out?

A: Metal surface treatment is typically carried out through a series of processes including cleaning, pretreatment, coating or plating, and finishing. The specific techniques and chemicals used may vary depending on the desired outcome and the type of metal being treated.

Q: What is the difference between metal surface treatmentt and coating?

A: Metal surface treatment is a process by which the outermost layer of the material is metallurgically modified, as opposed to coatings, which are applied over a substrate with no effect on the properties of the base material. The most common application of surface treatment is case hardening.

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